The main feature in which a closed heating system differs from an open one is its isolation from environmental influences. Such a circuit includes a circulation pump that stimulates the movement of the coolant. The circuit is devoid of many of the disadvantages inherent in an open heating circuit.
You will learn all about the pros and cons of closed heating circuits by reading our article. It thoroughly disassembled device options, the specifics of the assembly and operation of closed systems. For independent masters, an example of hydraulic calculation is given.
The information presented for reference is based on building codes. To optimize the perception of a difficult topic, the text is supplemented with useful schemes, collections of photos and video guides.
The principle of operation of a closed system
Thermal expansion in a closed system is compensated by using a membrane expansion tank, which is filled with water during heating. During cooling, the water from the tank again flows into the system, thereby maintaining a constant pressure in the circuit.
The pressure generated in the closed heating circuit during installation is transmitted to the entire system. The coolant is circulated forcibly, therefore this system is volatile. Without a circulation pump, there will be no movement of heated water through the pipes to the devices and back to the heat generator.
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The main difference between a closed type heating system and an open analogue is the presence of a membrane expansion tank that excludes direct contact of the coolant with the atmosphere
In domestic traditions, an expansion tank for heating circuits is produced in red. On sale you can find gray and white import options.
When using a closed expansion tank, an expansomat, the evaporation of water circulating along the contour is prevented, the formation of deposits on the inner walls of pipes and devices is reduced
As a result of the absence of evaporation and minimization of deposits on the internal surfaces of devices, pipes, valves, the load on the boiler and pump is reduced, which significantly extends the life of their use
Closed options for the construction of heating systems are used with all types of boilers operating on available types of fuel
In a closed system, a safety group consisting of a pressure relief valve, an air vent and a pressure gauge is mandatory
The closed expansion tank is selected so that its volume provides space for expansion of the heated coolant
Expansomats are installed both in newly built heating systems and in modernized versions with pumped circulation of the coolant
The specifics of a closed heating circuit
Expansion tank for heating systems
Closed System Benefits
Sparing equipment conditions
Closed circuit in tandem with boilers
Closed Circuit Security Group
Rules for selecting a closed tank
Suitable type of system for installation
The main elements of a closed loop:
- boiler;
- air outlet valve;
- thermostatic valve;
- radiators;
- pipes;
- expansion tank, not in contact with the atmosphere;
- balancing valve;
- ball valve;
- pump, filter;
- safety valve;
- pressure gauge;
- fittings, fasteners.
If the power supply at home is uninterrupted, then the closed system works efficiently. Often the design is supplemented by "warm floors", increasing its efficiency and heat transfer.
This arrangement allows you not to adhere to a certain diameter of the pipeline, reduce the cost of acquiring materials and not place the pipeline at a slope, which simplifies installation. Liquid with low temperature must flow to the pump, otherwise its operation is impossible.
The closed-circuit heating circuit includes part of the parts that are used in other types of systems
This option has one negative nuance - while with a constant slope, heating works even in the absence of power supply, then with a strictly horizontal position of the pipeline, a closed system does not work. This shortcoming is compensated by high efficiency and a number of positive aspects compared to other types of heating systems.
Installation is relatively simple and possible in a room of any size. The pipeline does not need to be insulated, heating occurs very quickly, if a thermostat is present in the circuit, then the temperature regime can be set. If the system is arranged correctly, then there are no losses of coolant, and therefore there are no reasons for replenishing it.
An undoubted advantage of the closed heating system is that the temperature difference between the supply and return allows to increase the operational life of the boiler. Closed circuit piping is less susceptible to corrosion. It is possible to pump antifreeze into the circuit instead of water, when the heating has to be turned off in the winter for a long time.
The most commonly used closed-type systems are water systems, although non-freezing liquids, steam, and gases with the necessary characteristics can also serve as a coolant
System protection against air
Theoretically, air should not enter a closed heating system, but in fact it is still there. Its accumulation is observed at a time when pipes and batteries are filled with water. The second reason may be the depressurization of the joints.
As a result of the appearance of air jams, the heat transfer of the system is reduced. To combat this phenomenon, special valves and taps for air bleeding are included in the system.
If no air builds up in the system, the air vent float blocks the exhaust valve. When an air plug builds up in the float chamber, the float stops holding the exhaust valve, so that air goes outside the device
To minimize the likelihood of air jams, certain rules must be followed when filling a closed system:
- Supply water from the bottom to the top. To do this, lay pipes so that the water and air released move in the same direction.
- Leave the taps for venting in the open position and the taps for draining water in the closed position. Thus, with a gradual rise in the coolant, air will escape through open air vents.
- Close the vent valve as soon as water runs through it. Continue the process smoothly until the circuit is completely filled with coolant.
- Start the pump.
If there are aluminum radiators in the heating circuit, then each air vent is necessary. Aluminum, in contact with the coolant, provokes a chemical reaction, accompanied by the release of oxygen. Partially bimetallic radiators have the same problem, but much less air is formed.
An automatic air vent is installed at the top point. This requirement is explained by the fact that air bubbles in liquid substances always rush up the pipe, where they are collected by a device for air exhaust
In radiators, all 100% bimetal coolant is not in contact with aluminum, but professionals insist on the presence of an air vent in this case. The specific design of steel panel radiators is already equipped with valves for venting during the production process.
On old cast-iron radiators, air is removed using a ball valve, other devices are ineffective here.
The critical points in the heating circuit are the kinks of the pipes and the upper points of the system, so the air exhaust devices are mounted in these places. In a closed circuit, Majewski cranes or automatic float valves are used, allowing air to be vented without human intervention.
In the body of this device there is a polypropylene float connected through a beam to the spool. As the float chamber fills with air, the float lowers, and when it reaches its lowest position, it opens a valve through which air escapes.
In the volume freed from the gas, water enters, the float rushes up and closes the spool. So that debris does not fall into the latter, it is covered with a protective cap.
The case of both manual and automatic air vent is made of high quality material that is not susceptible to corrosion. To remove the air plug, the cone is turned against the clock, let the air out until the hiss stops
There are modifications where this process goes differently, but the principle is the same: the float in the lower position - gas is released; the float is up - the valve is closed, air is accumulating. The cycle repeats automatically and does not require the presence of a person.
Hydraulic calculation for a closed system
In order not to make a mistake with the selection of pipes for the diameter and power of the pump, a hydraulic calculation of the system is necessary.
Effective operation of the entire system is impossible without taking into account the main 4 points:
- Determining the amount of coolant that must be supplied to the heating devices in order to ensure the desired heat balance in the house, regardless of the outside temperature.
- Maximum reduction in operating costs.
- Decrease to a minimum of financial investments, depending on the selected diameter of the pipeline.
- Stable and silent operation of the system.
Hydraulic calculation will help to solve these problems, allowing you to choose the optimal pipe diameters taking into account economically justified flow rates of the coolant, determine the hydraulic pressure loss in individual sections, link and balance the branches of the system. This is a complex and time-consuming, but necessary design stage.
Rules for calculating coolant flow
Calculations are possible if there is a heat engineering calculation and after selecting radiators for power. The heat engineering calculation should contain reasonable data on the volumes of thermal energy, loads, heat losses. If this data is not available, then the radiator power is taken over the area of the room, but the calculation results will be less accurate.
Three-dimensional scheme is convenient in operation. All elements on it are assigned designations, which include the marking and number in order
Start with the scheme. It is better to perform it in axonometric projection and apply all known parameters. The flow rate of the coolant is determined by the formula:
G = 860q / ∆t kg / h,
where q is the power of the radiator kW, ∆t is the temperature difference between the return and supply lines. Having determined this value, the cross-section of the pipes is determined from the Shevelev tables.
To use these tables, the calculation result must be converted to liters per second according to the formula: GV = G / 3600ρ. Here GV denotes the flow rate of the coolant in l / s, ρ is the density of water equal to 0.983 kg / l at a temperature of 60 degrees C. From the tables, you can simply choose the cross section of the pipe without performing a complete calculation.
Shevelev tables greatly simplify the calculation. Here are the diameters of plastic and steel pipes, which can be determined by knowing the velocity of the coolant and its flow rate
The sequence of calculation is easier to understand with the example of a simple circuit including a boiler and 10 radiators. The scheme needs to be divided into sections where the pipe cross section and the coolant flow rate are constant.
The first section is the line from the boiler to the first radiator. The second is the segment between the first and second radiator. The third and subsequent sections allocate similarly.
The temperature from the first to the last device gradually decreases. If in the first section the thermal energy is 10 kW, then when the first radiator passes, the coolant gives it a certain amount of heat and the heat left is reduced by 1 kW, etc.
You can calculate the coolant flow rate by the formula:
Q = (3.6xQuch) / (cx (tr-to))
Here, Quch is the heat load of the section, s is the specific heat of water, which has a constant value of 4.2 kJ / kg x s., Tr is the temperature of the hot heat carrier at the inlet, and to is the temperature of the cooled heat carrier at the outlet.
The optimum speed of movement of the hot fluid along the pipeline is from 0.2 to 0.7 m / s. At a lower value, air jams will appear in the system. This parameter is affected by the material of the product, the roughness inside the pipe.
Both in the open and in the closed heating circuits use pipes made of black and stainless steel, copper, polypropylene, polyethylene of various modifications, polybutylene, etc.
At a coolant speed within the recommended range of 0.2-0.7 m / s, pressure losses from 45 to 280 Pa / m will be observed in the polymer pipeline, and from 48 to 480 Pa / m in steel pipes.
The inner diameter of the pipes in the section (dвн) is determined on the basis of the heat flux and the temperature difference at the inlet and outlet (∆tco = 20 degrees C for a 2-pipe heating circuit) or the flow rate of the coolant. There is a special table for this:
From this table, knowing the temperature difference between inlet and outlet, as well as the flow rate, it is easy to determine the inner diameter of the pipe
To select a circuit, you should consider single and 2-pipe schemes separately. In the first case, the riser with the largest amount of equipment is calculated, and in the second, the loaded circuit. The length of the site is taken from the plan, executed on a scale.
Performing an accurate hydraulic calculation is only possible for a specialist in the appropriate profile. There are special programs that allow you to perform all calculations related to thermal and hydraulic characteristics that you can use when designing a heating system for your home.
Circulation pump selection
The purpose of the calculation is to obtain the pressure value that the pump must develop to drive water through the system. To do this, use the formula:
P = Rl + Z
Wherein:
- P is the pressure loss in the pipeline in Pa;
- R is the specific friction resistance in Pa / m;
- l is the length of the pipe in the design section in m;
- Z - pressure loss in the "narrow" areas in Pa.
These calculations are simplified by the same Shevelev tables, from which one can find the value of friction resistance, only 1000i will have to be calculated according to the specific length of the pipe. So, if the diameter of the inner pipe is 15 mm, the length of the section is 5 m, and 1000i = 28.8, then Rl = 28.8 x 5/1000 = 0.144 Bar. Having found the Rl values for each plot, they are summed.
The pressure loss value Z for both the boiler and radiators is in the passport. For other resistances, experts advise taking 20% of Rl, followed by summing the results for individual sections and multiplying by a factor of 1.3. The result is the desired pump head. For single and 2-pipe systems, the calculation is the same.
The pump is installed so that its shaft occupies a horizontal position, otherwise the formation of air jams cannot be avoided. Mount it on American women, so that, if necessary, it is easy to remove
In the case when the pump is selected according to the existing boiler, then apply the formula: Q = N / (t2-t1), where N is the capacity of the heating unit in W, t2 and t1 are the temperature of the coolant when leaving the boiler and on the return, respectively.
How to calculate the expansion tank?
The calculation is reduced to determining the amount by which the volume of the coolant will increase during its heating from the average room temperature + 20 degrees C to the working one - from 50 to 80 degrees.These calculations are not simple, but there is another way to solve the problem: professionals advise choosing a tank with a volume equal to 1/10 of the total amount of liquid in the system.
The expansion tank is a very important element of the system. The excess coolant that it receives at the time of expansion of the latter saves the line and taps from tearing
You can find out these data from equipment certificates, which indicate the capacity of the boiler’s water jacket and 1 radiator section. Then calculate the cross-sectional area of pipes of different diameters and multiply by the corresponding length.
The results are summarized, plus data from passports is added to them and 10% of the total is taken. If the entire system contains 200 liters of coolant, then an expansion tank of 20 liters is needed.
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A simplified version of the selection of the tank
Membrane-free expansion tanks
Expansion tanks with membrane
Expansion tanks for large systems
Tank Selection Criteria
They make expansion tanks of steel. Inside is a membrane dividing the tank into 2 compartments. The first is filled with gas, and the second with coolant. When the temperature rises and water rushes from the system to the tank, then under its pressure the gas is compressed. The coolant cannot occupy the entire volume due to the presence of gas in the tank.
The capacity of the expansion tanks is different. This parameter is selected so that when the pressure in the system reaches its peak, the water does not rise above the set level. As a protection of the tank against overflow, a safety valve is included in the design. Normal tank filling is from 60 to 30%.
The best solution is to install the expansion tank in the place where the system has the least bends. The best place for him is a straight section in front of the pump
The choice of the optimal scheme
When heating a device in a private house, two types of schemes are used: single and 2-pipe. If you compare them, the latter is more effective. Their main difference in the methods of connecting radiators to pipelines. In a two-pipe system, an indispensable element of the heating circuit is an individual riser, through which the cooled coolant is returned to the boiler.
Installation of a single-pipe system is simpler and less costly in financial terms. The closed loop of this system combines both the supply and return piping.
Single pipe heating system
In one and 2-story houses with a small area, the closed-circuit single-pipe heating circuit has proven itself, representing a 1 pipe wiring and a series of radiators connected in series.
It is sometimes popularly called the "Leningrad". The coolant, giving heat to the radiator, returns to the supply pipe, and then passes through the next battery. The latest radiators receive less heat.
When installing a single-pipe system, you can make 2 options for the movement of the coolant - associated and deadlock. In the first case, the system can be balanced, but in the second there is no
The advantage of such a scheme is called economical installation - it takes less time and material than for a 2-pipe system. In case of failure of one radiator, the rest will work in normal mode when using bypass.
The possibilities of the one-pipe scheme are limited - it cannot be started in stages, the radiators warm up unevenly, so you need to add sections to the last in the chain. So that the coolant does not cool so quickly, it is necessary to increase the diameter of the pipes. It is recommended to connect no more than 5 radiators for each floor.
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The principle of the construction of a single pipe system
The specifics of the movement of the coolant
Top Pipe Single Pipe System
Easy installation benefits
The advantages of long-term operation
Temperature control principle
Negative sides of one pipe
Two types of systems are known: horizontal and vertical. In a one-story building, a horizontal view of the heating system is laid both above and below the floor. It is recommended that the batteries be mounted on the same level, and the horizontal supply pipe is slightly sloping along the coolant.
With a vertical wiring, water from the boiler rises up the central riser, enters the pipeline, is distributed among the individual risers, and of these, through the radiators. Cooling, the liquid down the same riser goes down, passing there through all the devices, it is in the return pipe, and from it the pump pumps it back to the boiler.
A single-pipe vertical system includes a main riser and a number of separate expansion tanks, a supply pipe, batteries, an air collector, a return pipe, and a pump. More often, a system with shifted sections is used, where 3-way taps are used to adjust the heating of radiators
Selecting a closed type of heating system, installation is performed in the following sequence:
- Install the boiler. Most often, a place is allocated for him on the ground or first floor of the house.
- Pipes are connected to the inlet and outlet pipes of the boiler, they are bred along the perimeter of all rooms. Connections are selected depending on the material of the main pipes.
- Install the expansion tank, placing it at the highest point. At the same time, a security group is mounted, connecting it to the highway through a tee. Fix the vertical main riser, connect it to the tank.
- Install radiators with the installation of Maevsky cranes. The best option: a bypass and 2 shutoff valves - one at the inlet, the other at the outlet.
- The pump is installed in the area where the cooled coolant enters the boiler, having previously installed a filter in front of the place of its installation. The rotor is placed horizontally.
Some craftsmen install a pump with a bypass, so as not to drain the water in the event of a repair or replacement of equipment.
After mounting all the elements, open the valve, fill the line with coolant, and remove air. They check that the air is so completely removed by unscrewing the screw located on the cover of the pump casing. If liquid has escaped from under it, then the equipment can be started by previously tightening the previously unscrewed central screw.
You can familiarize yourself with proven practice schemes for single-tube heating systems and device options in another article on our site.
Two pipe heating system
As in the case of a single-pipe system, there is a horizontal and vertical wiring, but there is both a supply and a return line. All radiators heat up the same. One type differs from another in that in the first case there is a single riser and all heating devices are connected to it.
Two-pipe schemes are most often found in multi-storey construction, when it is required that one boiler effectively heat the entire building
The vertical diagram provides for the connection of radiators to a riser located vertically. Its advantage is that in a multi-storey building, each floor is connected to the riser individually.
A feature of the two-pipe scheme is the presence of pipes connected to each battery: one straight-through and the second reverse. There are 2 circuits for connecting heating appliances. One of them is collector, when 2 pipes fit from the collectors to the battery.
The scheme is characterized by complex installation, high material consumption, but in each room you can adjust the temperature.
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Features of a two-pipe system
Two-pipe version with top wiring
Lower wiring diagram
Dead end twin pipe system
Using a tee pattern
Beam option
The second is a parallel circuit is simpler. The risers are installed around the perimeter of the house, radiators are connected to them. Throughout the floor there is a sunbed and risers are connected to it.
The components of such a system are:
- boiler;
- safety valve;
- pressure gauge;
- automatic air vent;
- thermostatic valve;
- batteries
- pump;
- filter;
- balancing device;
- tank;
- valve.
Before proceeding with the installation, the issue of the type of energy carrier should be resolved. Next, install the boiler in a separate boiler room or in the basement. The main thing is that there should be good ventilation. Install the collector, if it is provided by the project and the pump. Adjusting and measuring equipment is mounted near the boiler.
A highway is brought to each future radiator, then the batteries themselves are installed. The radiators are hung on special brackets in such a way that 10-12 centimeters remain to the floor, and 2-5 cm from the walls. They supply instrument openings with shut-off and control devices to the inlet and outlet.
The installation process of a two-pipe system consists of several stages. The first of these is the installation of a boiler. To the places of battery installation, pipes are first supplied and only then radiators themselves are mounted
After installation of all components of the system, it is pressed. Professionals should do this because only they can issue the appropriate document.
Details of the features of the device of a two-pipe heating system are described here, various schemes are given in the article and their analysis is given.
This video shows an example of a detailed hydraulic calculation of a 2-pipe closed-type heating system for a 2-storey building in the VALTEC.PRG program:
Here it is described in detail about the device of a single-pipe heating system:
It is possible to install a closed version of the heating system yourself, but you can not do without expert advice. The key to success is a correctly completed project and quality materials.
Do you have any questions about the specifics of the closed heating circuit? Is there any information on the topic that is interesting to visitors to the site and to us? Please write comments in the block below.